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The BMW Range
3 Series
E46
E46 318i 2002 auto to manual conversion
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<blockquote data-quote="aidilj" data-source="post: 586637" data-attributes="member: 20536"><p>Installation</p><p></p><p>the car carried its own conversion parts</p><p><img src="http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4225.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p><img src="http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4227.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p>arrives at location for transplant</p><p><img src="http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4229.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p>dismantling begun</p><p><img src="http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4233.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p>auto and manual drive shaft difference, the shorter one is for auto. note the different mounting point</p><p><img src="http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4239_G.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p>auto transmission (autotragic) out</p><p><img src="http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4242.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p>GM box</p><p><img src="http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4246.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p>made in france</p><p><img src="http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4245.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p>auto and manual box side by side</p><p><img src="http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4248.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p><img src="http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4249.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p>steptronic shifter from below</p><p><img src="http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4243.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p>automatic shifter out</p><p><img src="http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4250.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p><img src="http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4262.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p>shifting bracket snap into place (part no 25111222015)</p><p><img src="http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4255.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p>manual shifter in</p><p><img src="http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4259.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p><img src="http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4264.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p>we had a hard time finding a hole for the clutch line so we drew one. I consider this as the hardest part of the work</p><p><img src="http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4266.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p>dual mass flywheel in place</p><p><img src="http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4268.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p>McFir7 and Khairul putting the box in</p><p><img src="http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4278.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p>transmision support difference, the one being held is for manual</p><p><img src="http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4289.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p>manual box supported, note the different mounting point from auto</p><p><img src="http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4293.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p>me and McFir7 working on the exhaust support</p><p><img src="http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4297.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p>auto oil cooler line from radiator disconnected</p><p><img src="http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4306.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p>to get the engine running pin 2 and 8 from egs have to be shorted since we no longer have the autobox. this applies to GM gearbox/system only</p><p><img src="http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4301.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p>GM transmission connector pin numbering on the gearbox side</p><p><img src="http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4238.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p>the car springs to life, the traction control, abs and brake is on due to my wheel speed sensor. airbag light is expected</p><p><img src="http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4310.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p>the magic stick</p><p><img src="http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4307.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p>it took us the whole day to do the swap with some hiccups along the way. experiencing the amount of work involved, it would take me a long time to finish if I can finish at all to DIY this. thanks to the boys of ZF auto, McFir7 and ramsing for advice on the phone.</p><p></p><p>the car feels much lighter and zippier now. I don't really like the clutch pedal placement not being more to the left. One thing to do immediately is to get/make a noise dampener at the shifter as road and engine noise is a bit too much than before.</p></blockquote><p></p>
[QUOTE="aidilj, post: 586637, member: 20536"] Installation the car carried its own conversion parts [IMG]http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4225.jpg[/IMG] [IMG]http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4227.jpg[/IMG] arrives at location for transplant [IMG]http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4229.jpg[/IMG] dismantling begun [IMG]http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4233.jpg[/IMG] auto and manual drive shaft difference, the shorter one is for auto. note the different mounting point [IMG]http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4239_G.jpg[/IMG] auto transmission (autotragic) out [IMG]http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4242.jpg[/IMG] GM box [IMG]http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4246.jpg[/IMG] made in france [IMG]http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4245.jpg[/IMG] auto and manual box side by side [IMG]http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4248.jpg[/IMG] [IMG]http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4249.jpg[/IMG] steptronic shifter from below [IMG]http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4243.jpg[/IMG] automatic shifter out [IMG]http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4250.jpg[/IMG] [IMG]http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4262.jpg[/IMG] shifting bracket snap into place (part no 25111222015) [IMG]http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4255.jpg[/IMG] manual shifter in [IMG]http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4259.jpg[/IMG] [IMG]http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4264.jpg[/IMG] we had a hard time finding a hole for the clutch line so we drew one. I consider this as the hardest part of the work [IMG]http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4266.jpg[/IMG] dual mass flywheel in place [IMG]http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4268.jpg[/IMG] McFir7 and Khairul putting the box in [IMG]http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4278.jpg[/IMG] transmision support difference, the one being held is for manual [IMG]http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4289.jpg[/IMG] manual box supported, note the different mounting point from auto [IMG]http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4293.jpg[/IMG] me and McFir7 working on the exhaust support [IMG]http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4297.jpg[/IMG] auto oil cooler line from radiator disconnected [IMG]http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4306.jpg[/IMG] to get the engine running pin 2 and 8 from egs have to be shorted since we no longer have the autobox. this applies to GM gearbox/system only [IMG]http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4301.jpg[/IMG] GM transmission connector pin numbering on the gearbox side [IMG]http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4238.jpg[/IMG] the car springs to life, the traction control, abs and brake is on due to my wheel speed sensor. airbag light is expected [IMG]http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4310.jpg[/IMG] the magic stick [IMG]http://i791.photobucket.com/albums/yy197/aidilj/manual%20conversion/IMG_4307.jpg[/IMG] it took us the whole day to do the swap with some hiccups along the way. experiencing the amount of work involved, it would take me a long time to finish if I can finish at all to DIY this. thanks to the boys of ZF auto, McFir7 and ramsing for advice on the phone. the car feels much lighter and zippier now. I don't really like the clutch pedal placement not being more to the left. One thing to do immediately is to get/make a noise dampener at the shifter as road and engine noise is a bit too much than before. [/QUOTE]
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E46 318i 2002 auto to manual conversion
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