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<blockquote data-quote="Volvos525i" data-source="post: 679977" data-attributes="member: 36056"><p>Hi all some updates on my e39 today...</p><p>After 2 days of makan kenduri so today got some times off for my DIY session...</p><p>To replace fuel door lid actuator...</p><p></p><p>Old actuator remove from bracket...</p><p><a href="http://s29.photobucket.com/user/volvos/media/af487879-fb1a-4b6c-8389-17668f720e45.jpg.html" target="_blank"><img src="http://i29.photobucket.com/albums/c292/volvos/af487879-fb1a-4b6c-8389-17668f720e45.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></a></p><p></p><p>Old & New actuator...</p><p>Top New below Old...</p><p><a href="http://s29.photobucket.com/user/volvos/media/20130602_174739.jpg.html" target="_blank"><img src="http://i29.photobucket.com/albums/c292/volvos/20130602_174739.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></a></p><p></p><p>The bracket & Cable...</p><p><a href="http://s29.photobucket.com/user/volvos/media/20130602_174744.jpg.html" target="_blank"><img src="http://i29.photobucket.com/albums/c292/volvos/20130602_174744.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></a></p><p></p><p>New actuator fitted to bracket with the cable & emergency cable...</p><p><a href="http://s29.photobucket.com/user/volvos/media/20130602_175235.jpg.html" target="_blank"><img src="http://i29.photobucket.com/albums/c292/volvos/20130602_175235.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></a></p><p></p><p>Guide grommet taken out from body by turning anti-clockwise...</p><p><a href="http://s29.photobucket.com/user/volvos/media/20130602_180641.jpg.html" target="_blank"><img src="http://i29.photobucket.com/albums/c292/volvos/20130602_180641.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></a></p><p></p><p>Since the space is quite limited so need some help here...</p><p>Push in the water pipe thru the grommet hole...</p><p><a href="http://s29.photobucket.com/user/volvos/media/20130602_180651.jpg.html" target="_blank"><img src="http://i29.photobucket.com/albums/c292/volvos/20130602_180651.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></a></p><p></p><p>Connect the pipe to the end of the cable...</p><p>Then pull the pipe thru the grommet hole...</p><p><a href="http://s29.photobucket.com/user/volvos/media/20130602_180703.jpg.html" target="_blank"><img src="http://i29.photobucket.com/albums/c292/volvos/20130602_180703.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></a></p><p></p><p>Fit the cable thru the grommet and install back the grommet by turning clockwise...</p><p><a href="http://s29.photobucket.com/user/volvos/media/20130602_181821.jpg.html" target="_blank"><img src="http://i29.photobucket.com/albums/c292/volvos/20130602_181821.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></a></p><p></p><p>Then test for functining the locking cable must comes out like this...</p><p><a href="http://s29.photobucket.com/user/volvos/media/20130602_181836.jpg.html" target="_blank"><img src="http://i29.photobucket.com/albums/c292/volvos/20130602_181836.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></a></p><p></p><p>Adjust the locking cable so that it will lock nicely by this 2 screws...</p><p><a href="http://s29.photobucket.com/user/volvos/media/20130602_182429.jpg.html" target="_blank"><img src="http://i29.photobucket.com/albums/c292/volvos/20130602_182429.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></a></p><p></p><p>Now more secure with the fuel door lid is lock every times the car is lock...cheers...:top:</p><p>Total cost rm140 & time half an hour...</p></blockquote><p></p>
[QUOTE="Volvos525i, post: 679977, member: 36056"] Hi all some updates on my e39 today... After 2 days of makan kenduri so today got some times off for my DIY session... To replace fuel door lid actuator... Old actuator remove from bracket... [URL=http://s29.photobucket.com/user/volvos/media/af487879-fb1a-4b6c-8389-17668f720e45.jpg.html][IMG]http://i29.photobucket.com/albums/c292/volvos/af487879-fb1a-4b6c-8389-17668f720e45.jpg[/IMG][/URL] Old & New actuator... Top New below Old... [URL=http://s29.photobucket.com/user/volvos/media/20130602_174739.jpg.html][IMG]http://i29.photobucket.com/albums/c292/volvos/20130602_174739.jpg[/IMG][/URL] The bracket & Cable... [URL=http://s29.photobucket.com/user/volvos/media/20130602_174744.jpg.html][IMG]http://i29.photobucket.com/albums/c292/volvos/20130602_174744.jpg[/IMG][/URL] New actuator fitted to bracket with the cable & emergency cable... [URL=http://s29.photobucket.com/user/volvos/media/20130602_175235.jpg.html][IMG]http://i29.photobucket.com/albums/c292/volvos/20130602_175235.jpg[/IMG][/URL] Guide grommet taken out from body by turning anti-clockwise... [URL=http://s29.photobucket.com/user/volvos/media/20130602_180641.jpg.html][IMG]http://i29.photobucket.com/albums/c292/volvos/20130602_180641.jpg[/IMG][/URL] Since the space is quite limited so need some help here... Push in the water pipe thru the grommet hole... [URL=http://s29.photobucket.com/user/volvos/media/20130602_180651.jpg.html][IMG]http://i29.photobucket.com/albums/c292/volvos/20130602_180651.jpg[/IMG][/URL] Connect the pipe to the end of the cable... Then pull the pipe thru the grommet hole... [URL=http://s29.photobucket.com/user/volvos/media/20130602_180703.jpg.html][IMG]http://i29.photobucket.com/albums/c292/volvos/20130602_180703.jpg[/IMG][/URL] Fit the cable thru the grommet and install back the grommet by turning clockwise... [URL=http://s29.photobucket.com/user/volvos/media/20130602_181821.jpg.html][IMG]http://i29.photobucket.com/albums/c292/volvos/20130602_181821.jpg[/IMG][/URL] Then test for functining the locking cable must comes out like this... [URL=http://s29.photobucket.com/user/volvos/media/20130602_181836.jpg.html][IMG]http://i29.photobucket.com/albums/c292/volvos/20130602_181836.jpg[/IMG][/URL] Adjust the locking cable so that it will lock nicely by this 2 screws... [URL=http://s29.photobucket.com/user/volvos/media/20130602_182429.jpg.html][IMG]http://i29.photobucket.com/albums/c292/volvos/20130602_182429.jpg[/IMG][/URL] Now more secure with the fuel door lid is lock every times the car is lock...cheers...:top: Total cost rm140 & time half an hour... [/QUOTE]
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