Jump to content



Photo
- - - - -

Creating a UDM - manual conversion


  • Please log in to reply
41 replies to this topic

#1 aidilj

aidilj

    Official Member

  • Club Guest
  • 2,222 posts
  • Joined: 03-July 10

Posted 05 December 2012 - 05:07 PM

This thread is to share manual conversion to a 2003 318i belongs to kby88, have fun reading!

Started by disassembling the dash as Bro kby88 requested to route the clutch line properly

IMG_0228.jpg

Dash taken out, auto pedals

IMG_0232.jpg

IMG_0233.jpg

manual pedals

IMG_0234.jpg

Edited by aidilj, 29 July 2017 - 12:46 PM.


#2 aidilj

aidilj

    Official Member

  • Club Guest
  • 2,222 posts
  • Joined: 03-July 10

Posted 05 December 2012 - 05:08 PM

bar removed

IMG_0240.jpg

clutch line out on the passenger side

IMG_0244.jpg

crossing from driver side

IMG_0246.jpg

Edited by aidilj, 29 July 2017 - 12:47 PM.


#3 aidilj

aidilj

    Official Member

  • Club Guest
  • 2,222 posts
  • Joined: 03-July 10

Posted 05 December 2012 - 05:10 PM

over the hump

IMG_0247.jpg

the gang discussing upgrades

IMG_0252.jpg

dash back in after clutch line is installed

IMG_0254.jpg

checking out the components

IMG_0255.jpg

Edited by aidilj, 29 July 2017 - 12:48 PM.


#4 aidilj

aidilj

    Official Member

  • Club Guest
  • 2,222 posts
  • Joined: 03-July 10

Posted 05 December 2012 - 05:12 PM

preparing for the hoist

IMG_0257.jpg

getting on the hoist

IMG_0260.jpg

auto long shaft out

IMG_0262.jpg

Edited by aidilj, 29 July 2017 - 12:49 PM.


#5 aidilj

aidilj

    Official Member

  • Club Guest
  • 2,222 posts
  • Joined: 03-July 10

Posted 05 December 2012 - 05:14 PM

very clean gearbox

IMG_0263.jpg

removing the atf line

IMG_0265.jpg

autobox out, auto flywheel exposed

IMG_0267.jpg

prepping the manual box

IMG_0269.jpg

Edited by aidilj, 29 July 2017 - 12:50 PM.


#6 aidilj

aidilj

    Official Member

  • Club Guest
  • 2,222 posts
  • Joined: 03-July 10

Posted 05 December 2012 - 05:16 PM

the autotrans

IMG_0270.jpg

working on the reverse switch harness

IMG_0273.jpg

auto shifter removed, shifting bracket in

IMG_0274.jpg

Edited by aidilj, 29 July 2017 - 12:51 PM.


#7 aidilj

aidilj

    Official Member

  • Club Guest
  • 2,222 posts
  • Joined: 03-July 10

Posted 05 December 2012 - 05:18 PM

flywheel out

IMG_0275.jpg

dual mass flywheel in

IMG_0277.jpg

manual shifter in

IMG_0278.jpg

putting the reverse switch in

IMG_0279.jpg

Edited by aidilj, 29 July 2017 - 12:53 PM.


#8 aidilj

aidilj

    Official Member

  • Club Guest
  • 2,222 posts
  • Joined: 03-July 10

Posted 05 December 2012 - 05:20 PM

clutch is in

IMG_0280.jpg

IMG_0281.jpg

putting in the manual box

IMG_0282.jpg

Edited by aidilj, 29 July 2017 - 12:53 PM.


#9 aidilj

aidilj

    Official Member

  • Club Guest
  • 2,222 posts
  • Joined: 03-July 10

Posted 05 December 2012 - 05:22 PM

lifting the exhaust back in place

IMG_0286.jpg

the cabin - before

IMG_0290.jpg

the cabin - after

IMG_0291.jpg

EGS disconnected

IMG_0292.jpg

Edited by aidilj, 29 July 2017 - 12:54 PM.


#10 aidilj

aidilj

    Official Member

  • Club Guest
  • 2,222 posts
  • Joined: 03-July 10

Posted 05 December 2012 - 05:23 PM

coding

IMG_0295.jpg

EGS out

IMG_0296.jpg

Bro kby88 happy

IMG_0298.jpg

Edited by aidilj, 29 July 2017 - 12:55 PM.


#11 affan66

affan66

    Official Member

  • Official Member
  • 4,454 posts
  • Joined: 05-December 04

Posted 05 December 2012 - 11:45 PM

Extremely happy guy playing with the stick. Hehe. Congrats bro. Come to KL we go and play manual

#12 kby88

kby88

    Club Guest

  • Club Guest
  • 291 posts
  • Joined: 03-January 08

Posted 06 December 2012 - 12:02 AM

Extremely happy guy playing with the stick. Hehe. Congrats bro. Come to KL we go and play manual

errkk...might need few more hardware to keep up with ur "is" bro...he

#13 arifferio

arifferio

    Club Guest

  • Club Guest
  • 99 posts
  • Joined: 02-July 09

Posted 06 December 2012 - 12:13 AM

Congratz bro..finally your dream come true. Manual shifting was awesome!!

#14 kby88

kby88

    Club Guest

  • Club Guest
  • 291 posts
  • Joined: 03-January 08

Posted 06 December 2012 - 12:18 AM

Thanks aidil & arif for being there for the whole day. Aidil, u r sooo fast upload everything,he. Conversion started at 11.30AM, completed at 8.30PM. We tried to do the conversion so it will be as close as to original manual car. A few small showstopper, but we manage to overcome it. To those who are still 50/50 in converting manual box, dont wait bro...go for it :top:

#15 aidilj

aidilj

    Official Member

  • Club Guest
  • 2,222 posts
  • Joined: 03-July 10

Posted 06 December 2012 - 01:38 AM

Glad all of us could help and provide moral support :wink:

#16 bmadzi65

bmadzi65

    Club Guest

  • Club Guest
  • 184 posts
  • Joined: 22-September 10

Posted 06 December 2012 - 03:28 AM

woww.....i m so impressed. well done.

#17 kby88

kby88

    Club Guest

  • Club Guest
  • 291 posts
  • Joined: 03-January 08

Posted 06 December 2012 - 04:01 AM

12 hour after conversion, think that a short/quick shifter will be nice...

#18 arifferio

arifferio

    Club Guest

  • Club Guest
  • 99 posts
  • Joined: 02-July 09

Posted 06 December 2012 - 04:53 AM

12 hour after conversion,
think that a short/quick shifter will be nice...


Wah...so fast kena racun d

#19 aidilj

aidilj

    Official Member

  • Club Guest
  • 2,222 posts
  • Joined: 03-July 10

Posted 06 December 2012 - 04:57 AM

Wah...so fast kena racun d


Yes he 'racun'ed himself. But indeed a short shifter would be great

#20 bmadzi65

bmadzi65

    Club Guest

  • Club Guest
  • 184 posts
  • Joined: 22-September 10

Posted 06 December 2012 - 05:12 AM

Aidil,....."he racuned himself"....ermmm......it shud be read as "you racuned himself". hehehehehe anyway bro, like i said to u earlier....u r the "mcgyver in the making"




1 user(s) are reading this topic

0 members, 1 guests, 0 anonymous users